FFF/FDM Additive Manufacturing

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What is additive manufacturing?Additive manufacturing, also known as 3D printing, encompasses all processes that produce parts by adding material layer by layer from a digital 3D file. Unlike traditional subtractive methods such as machining or molding, additive manufacturing does not require specific tooling and enables agile, flexible, and cost-effective production.
Among all technologies, FDM (Fused Deposition Modeling), also known as FFF (Fused Filament Fabrication), is today one of the most widely used in industry due to its robustness, reliability, and controlled cost. This is the process used by every eMotion Tech industrial 3D printer.
 
What is the FFF/FDM process?FDM/FFF additive manufacturing relies on the extrusion of a thermoplastic filament, which is heated and deposited layer by layer through a nozzle. The digital model is converted into G-code, which defines:
The tool paths
Layer thickness
Printing speed
Amount of material deposited
Each layer solidifies instantly, allowing the progressive creation of a technical part ready for use.
What is FDM additive manufacturing used for in industry?Industrial FDM 3D printers are used in many professional sectors:
Rapid prototyping: validation of shapes, creation of mock-ups, study models, or functional prototypes
Production of final parts: technical components, small series, durable parts, replacement parts
Manufacturing of industrial tooling: jigs, fixtures, and custom complex tooling
R&D optimization: rapid iterations, mechanical testing, thermal testing, concept validation
Industrial maintenance: immediate spare parts, reduced downtime
Training and skills development in modern production technologies
The Advantages of FDM/FFF Additive Manufacturing 

			REDUCTION OF PRODUCTION COSTS
			
			Little or no tooling required.
Cost-effective production for small series.
Reduced material usage (only the necessary material is used).
Overall costs controlled thanks to an autonomous industrial 3D printer.

			ACCELERATION OF PRODUCT DEVELOPMENT
			
			Prototypes printed in just a few hours.
Much faster validation cycles.
Ideal for continuous innovation and product improvement.

			DESIGN FREEDOM
			
			Creation of complex geometries that are impossible to achieve with traditional methods.
Integration of internal lattices, channels, and organic shapes.
Easy customization without additional cost.

			FLEXIBLE PRODUCTION
			
			On-demand manufacturing, zero inventory.
Suitable for small series and customization.
In-house production, more responsive and fully controlled.

			WIDE RANGE OF TECHNICAL MATERIALS
			With eMotion Tech industrial 3D printers, it is possible to print:

			PLA, ABS, PETG, PC, PP, ASA, Nylon, PolyFlex
These materials meet industrial requirements, including:

			mechanical strength, thermal resistance, durability, flexibility, and dimensional stability.

			REDUCTION OF INDUSTRIAL RISKS
			
			Concept validation before investing in tooling.
Reduction of design errors.
Production of test parts before series production.

Why do industry professionals adopt additive manufacturing? 

			INDUSTRIAL PROCESS OPTIMIZATION
			FDM additive manufacturing is directly integrated into production lines to:
Reduce lead times
Create tools tailored to specific needs
Accelerate the production of functional parts

			IMPROVEMENT OF PRODUCT QUALITY
			Rapid iterations enable continuous improvement and faster time-to-market.
		
			TEAM AUTONOMY
			Less outsourcing → more responsiveness → costs and timelines under control.
		
			SUSTAINABLE COMPETITIVE ADVANTAGE
			Companies equipped with an industrial 3D printer innovate faster, produce on demand, customize their parts, and improve overall performance.
		
OPPORTUNITIES FOR INDUSTRY WITH EMOTION TECH INDUSTRIAL 3D PRINTERS 
With solutions like the Strateo3D Dual600 Serie 2 and the IDEX420, eMotion Tech provides companies with:
Large print volume for prototypes and large technical parts
Dual extrusion for technical materials and soluble supports
Industrial precision and consistent prints
Broad compatibility with technical filaments for industrial applications
Robustness and reliability for professional environments
These machines enable:
Rapid prototyping
Production of final parts
Custom tooling
Increased industrial performance
Significant time and cost savings
 
FDM/FFF additive manufacturing has become an essential tool for industry professionals. Fast, flexible, cost-effective, and reliable, it is transforming the way products are designed, produced, and innovated.
With eMotion Tech solutions, you benefit from reliable and high-performance 3D printers tailored to industrial requirements, enabling you to bring your ideas to life and optimize your production.

REDUCTION OF PRODUCTION COSTS	Little or no tooling required. Cost-effective production for small series. Reduced material usage (only the necessary material is used). Overall costs controlled thanks to an autonomous industrial 3D printer.
ACCELERATION OF PRODUCT DEVELOPMENT	Prototypes printed in just a few hours. Much faster validation cycles. Ideal for continuous innovation and product improvement.
DESIGN FREEDOM	Creation of complex geometries that are impossible to achieve with traditional methods. Integration of internal lattices, channels, and organic shapes. Easy customization without additional cost.
FLEXIBLE PRODUCTION	On-demand manufacturing, zero inventory. Suitable for small series and customization. In-house production, more responsive and fully controlled.
WIDE RANGE OF TECHNICAL MATERIALS	With eMotion Tech industrial 3D printers, it is possible to print: PLA, ABS, PETG, PC, PP, ASA, Nylon, PolyFlex These materials meet industrial requirements, including: mechanical strength, thermal resistance, durability, flexibility, and dimensional stability.
REDUCTION OF INDUSTRIAL RISKS	Concept validation before investing in tooling. Reduction of design errors. Production of test parts before series production.

INDUSTRIAL PROCESS OPTIMIZATION	FDM additive manufacturing is directly integrated into production lines to: Reduce lead times Create tools tailored to specific needs Accelerate the production of functional parts
IMPROVEMENT OF PRODUCT QUALITY	Rapid iterations enable continuous improvement and faster time-to-market.
TEAM AUTONOMY	Less outsourcing → more responsiveness → costs and timelines under control.
SUSTAINABLE COMPETITIVE ADVANTAGE	Companies equipped with an industrial 3D printer innovate faster, produce on demand, customize their parts, and improve overall performance.